ISO certification Zipfluid Loading Arms

Loading Arms vs Hoses

Loading & Unloading Arms

Hoses

Operation & process

Loading & Unloading Arms

  • They require only one operator to use
  • Equipped with process valves and couplers
  • Equipped with purge and drainage valves
  • Equipped with heating and insulation system
  • Equipped with process sensors and control panel with load interlock management
  • Side and rear connection to tanks

Operation & process

Hoses

  • May require multiple operators to use
  • Difficult to equip with process valves due to the unsupported weight
  • Difficult to fit with purge and drain valves due to the weight involved
  • They may have product stagnation in the curves
  • Difficult to equip with heating systems and process sensors

Operator safety

Loading & Unloading Arms

  • Jointed for easy handling
  • Self-supported by the balancer – no effort on the part of the operator
  • Parking safely and neatly to avoid tripping
  • They allow to have safe maneuvering points, not contaminated by the transferred product

Operator safety

Hoses

  • Heavy to handle
  • Placed on the ground, which obstruct the passage with the risk of tripping
  • They may have product spills during use with consequent risk of contact with the operator

Risk of major accidents (Seveso)

Loading & Unloading Arms

  • Equipped with various types of emergency release valves in case of accidental starting of the tanker
  • Equipped with double safety sealing systems
  • Equipped with leak detection system
  • Equipped with process sensors and control panel with safety interlock management
  • From specialized literature, the arms have a leak rate ten times lower than that of the hoses
  • From specialized literature, the booms have a serious failure rate ten times lower than that of hoses
  • Possible achievement of failure conditions configurable as not reasonably conceivable (𝟏𝟎−𝟖 𝟏𝟎−𝟗) with consequent reduction in insurance costs

Risk of major accidents (Seveso)

Hoses

  • Equipped only with cable emergency release valve
  • They may have serious breakages (therefore with large fluid spills) due to the accidental departure of the tanker
  • They can have serious losses or breakages because they are placed on the ground, tangled, crushed by the tanker, etc.

Maintenance

Loading & Unloading Arms

  • Swivel joints with permanent lubrication
  • Four-piece swivel joints for easy maintenance
  • Preventive maintenance (seals replacement) approximately every 15,000 cycles (depending on the application)
  • Warranty extendable to five years
  • Dedicated preventive / extraordinary maintenance contracts

Maintenance

Hoses

  • Annual pressure test
  • Ordinary maintenance

Life Cycle Cost

Loading & Unloading Arms

  • Indicatively (depending on the application) 25 years of guaranteed useful life
  • Possibility of not supervising the loading point using the leak detection and automatic loading systems with the consequent possibility of reallocating human resources

Life Cycle Cost

Hoses

  • Indicatively (depending on the application) 5 years of useful life

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